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MGI JETvarnish 3D Evolution

 
 
 
>>This product is part of the following solutions
 
 
 

The JETvarnish 3D Evo is the world's first B1+ scalable sheet-fed Digital Enhancement Press and features a modular and field upgradeable architecture, digital foiling and an upgradeable inkjet expansion system with three available substrate size options ranging from 52x120cm (standard) to 64x120cm and 75x120cm. The production speed of JETvarnish 3D Evo 75 achieves more than 4,000 B2 sheets an hour.

 

B1+ Size Format Designed for the Packaging Market

The B1+ size format option is designed to give printers and converters the ability to run fully personalized short, medium and long runs without expensive tooling for packaging applications. Every piece finished on all of MGI's JETvarnish 3D Evo systems can be a unique blend of digitally-embellished images, text, data and brand designs using spot varnish, 3D raised varnish and digitally embossed foil in one pass.

 

High-Production Solution

The JETvarnish 3D Evo is an high-production solution that incorporates a revolutionary artificial intelligence-based sheet registration system, automated inkjet head cleaning, pallet stacking and feeding systems, all of which will be unveiled and launched at Drupa.

Spot UV Coating

UV inkjet Technology

MGI’s exclusive inkjet engine technology
Drop-on-Demand (Dod) inkjet application
Piezoelectric print heads in single pass printing
Flexible & scalable architecture

Coating Thicknesses

Depending on your file and the substrate used, the coating thickness can vary from a traditional flat spot UV coating of 3 microns (µm) up to 200 µm for 3D raised texture effects and a tactile finish.

Production Speed

Up to 3,000(1) B2 sheets size per hour for all versions.
When printable width is enabled to 75cm/29’’ print speed can reach up to 4,065(2) B2 sheets per hour with a landscape rotation of the sheet.

(1) speed will vary according to printing parameter used.
(2) with the 75cm/ 29’’ Evo kit.

Registration

Left & right motorized registration side guides. Automatic registration using a built-in scanner for real-time management of entire sheet. No registration marks required.

Formats

(width x length)
Min: 21x30 cm / 8x11.8’’
Max: 52x120 cm / 20x47’’ (standard configuration)
64x120 cm / 25x47’’ (as an option)
75x120 cm / 29x47’’ (as an option)

Paper Thickness

Motorized inkjet head height-adjustment
Min: 135 gsm and not less than 150 µm / 6 mil before printing & lamination.
Max: 600 gsm and not more than 600 µm / 24 mil before printing & lamination.

Substrates

Enhancement on most(4) matte or glossy laminated surfaces, with or without aqueous coating, layered paper, plastic, PVC and other coated materials. Spot 3D coat directly onto most(4) digital prints (ie. MGI Meteor).

(4) confirm substrate/toner/metallic film compatibility with MGI.

Printing Width

51 cm / 20’’ (standard)
63 cm / 24.8’’ (as an option)
74 cm / 29’’ (as on option)

Coating and Special Inks

Several coating formulas available, one dedicated to 2D (flat coat) and the other for 2D/3D usage.
The JETvarnish 3D Evo comes standard with 2 coating tanks and 2 coating circuits allowing a quick changeover between coatings. Two tanks have a high capacity volume (18 liters / 4.7 US gal.).
“On-the-fly” tank changeover possible during production without any interruption and no waste.

Standard Feeder & Stacker

75 cm Sheet-fed Feeder
High capacity feeder able to pile up paper up to 60 cm / 23.6” high for 75x120 cm (29x47’’) sheets.
Approximately 4,000 sheets at 135 gsm.

75 cm Pallet Stacker
Support sheets up to size 75x120cm (29x47’’) on pallet packaging.

iFOIL (Hot Foiling)

Optional Digital Hot Foiling module application
Standard sheet format is 75x120 cm (29x47’’)

Production Speed: Up to 1,200 B2 sheets size per hour (or up to 25 m per minute - 65.6ft per minute).
Films: Uses a variety(6) of hot foils available on the market. Optimization system of film consumption.
Film Rolls: Max. roll diameter and length : ± 30 cm/11.8’’ and from 400 to 2,000 meters of film (1,300 to 6,500 ft). Up to 5 simultaneous film rolls on the same axis (with a minimum of 10 cm/3.9’’ per roll)
2 cores available : 1 inch as standard and 3 inches as option.
Maximum Surface: Hot foil substrate surface can not exceed 74x119 cm (29.1x46.8’’).
Embossing: Thickness from 18 up to 200 ?m.
The surface of the metallized film may be covered with a layer of varnish or another foil.
Dry Air: Requires air without oil at 6 bar (87 psi) & 24 m3/h. (14 cfm) supply.

Other Options

• 64 cm Evo Kit for Upgrade Enhancement Option or later update for printing up to 64x120 cm / 25x47’’ sheet size.

• 75 cm Evo Kit for Upgrade Enhancement Option or later update for printing up to 75x120 cm / 29x47’’ sheet size.

• Variable Data Enhancement (VDE)(7) Optical “on-the-fly” variable data system uses camera and preprinted barcodes. Variable data for text, graphic and image on both 2D/3D Spot Coating and Hot Foiling areas.

(7) available mid-2016

Dimensions (L x W x H) & Weight

11.10 x 1.96 x 1.83 meter
36.4 x 6.4 x 6.0 ft
Necessary clearance : 1 meter (3.3ft) on 3 sides and 2 meters (6.6ft) on the stacker side.

± 5,000 kg / 11,023 lbs

Operating Environment

JETvarnish 3D Evo + iFOIL L
40 kW (63 A) at 400 Volts - 50/60 Hz
20 kW (32 A) at 400 Volts - 50/60 Hz

Temperature : 18 à 30°C / 64 to 86°F
Relative humidity between 30 and 50%
(no condensation)

Eco Friendly

Eliminates resource waste (wasted electricity, paper and varnish)
No plates (offset) or screens (screen printing)
No messy cleanup or preparation between jobs
Drastic reduction in amount of consumables and use of bulk packaging
Coating without solvent

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