MGI JETvarnish 3D Web

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Solutia Productie Ambalaje si Etichetepagina solutiei
Solutia Lacuire UV selectiva a tiparului digital si offsetpagina solutiei

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Sistemul JETvarnish 3D Web si iFOIL W este o solutie de finisare integrata, roll-to-roll, ideala pentru etichetare si ambalaje flexibile. Realizeaza tiraje scurte de la 1 la 100,000 de bucati cu personalizare si "Foil-on-Demand" (FOD) precum si optiuni Variable Data Foiling (VDF) pentru personalizarea in masa a fiecarei lucrari produse.

Sistemul produce lacuire selectiva 2D, texturi cu efect 3D si folio, toate printr-o singura trecere. Solutia completa JETvarnish 3D Web & iFOIL W include de asemenea o unitate revolutionara de amorsare flexo pentru managementul suprafetei substratului. MGI a integrat acest proces unic de pre-tratare in linie pentru a optimiza substratele inaintea aplicarii digitale a efectelor.

Noile JETvarnish 3D Web si iFOIL W includ:

- Tehnologia Inkjet MGI si Folio cu alimentare din rola

- Bobina de capacitate mare, de pâna la 850 mm (33,5 inch) diametru

- Latime de lucru de 100-420 mm (4-17 inch)

- Substraturi de 50-400 microni pe etichete, carton sau hartie

- Productivitate de pana la 20 m / min

- Pre-tratare a substratelor (daca este necesar) prin unitatea flexo integrata

- Lacuire selective UV digitala in linie cu efect plat si/sau 3D

- Embosare digitala

- Sistem de folio la cald in linie cu Variable Data Foiling

- Date variabile fara limite (text, grafica si fotografii)

- Diferite lacuri UV patentate, disponibile (2D, 3D si mai mult)

Roll-to-roll Finishing
Printing Speed	Up to 42m/mn (137ft/mn) in 2D and up to 20m/mn (65ft/mn) in 3D Depending on application
Supported Web Widths	From 100 mm (3.93‘‘) up to 420 mm / 16.53‘‘
Substrates Types	From 50 to 400 microns (µm) • Coated, uncoated and textured paper • White or transparent synthetics, PP, PE, POPP, PET • Folding carton/light cardboard for packaging
Unwinder	• Maximum roll diameter capacity: 850 mm / 33.4’’ • Standard inside core diameter: 3 inches • Maximum roll weight: ±120 kg / 264 lbs
Flexo Station	- optional - An integrated flexo station for full size sleeve coating in rotary. This station is used to apply a UV primer coat prior to finishing. The module comes with UV dryer. The station is equipped with an anilox cylinder. Additional anilox cylinders are available as upgrade options. A servo option is available for UV spot coating and roll stop synchronization between labels.
Spot UV and embossing Station	This station uses MGI award-winning inkjet technology for producing Spot UV Coating. Any defined label area can receive Spot UV Coating with or without raised 3D texture effects. A simple grey level TIF file designed by Prepress controls the surface area and the thickness of the varnish applied over the printed roll. This 100% Digital process eliminates traditional plates, screens and dies. Varnish thickness From 3 to 200 µm of varnish thickness (from 2D flat coats to 3D raised effects). Inline curing The unit is equipped with UV dryer and a cooling drum for optimum web temperature control. The curing sequence also includes a special forward and backward roll motion to dry each label and eliminate waste between runs. UV Varnish Gloss varnish @ 99 GU.
Hot Foiling Station	- optional - • The hot foiling station adds luxurious effects and brand value to label and packaging products. Any defined label area can receive digitally-controlled foil with or without raised effects. A simple grey level TIF file designed by Prepress controls the surface area of the foil applied on the printed roll. This 100% Digital process eliminates traditional dies, plates and screens. Foil application can be bypassed when not necessary. • Foil rolls Foils are delivered on rolls: - Foil widths from 100 mm/3.9‘‘ to 420 mm/16.5 ‘‘ - Foil roll core diameter: 1’’ and 3’’ - Foil lengths from 400 m / 1,310 ft to 2,000 m / 6,500 ft - Available market foils (including metallic tones, holographic and multiple colors) - Optimized foil consumption system - Up to 3 simultaneous foil rolls on the same axis for applying up to 3 simultaneous colored foils
Rewinder	Servo-motorized unit • 850 mm/33.4’’ maximum roll diameter capacity • Standard inside core diameter: 3 inches • Maximum roll weight: ± 120 kg/264 lbs
Options	• Optical Quality Control & Inspection • Corona substrate treatment module • Web cleaning module • Spot UV flexo station
Variable Data	• Manage and edit files on the workstation • Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas • Integrated barcode reader system & controller for Variable Data Finishing (VDF)
Dimensions & Weight	10.63 x 1.58 x 1.81 m (L x w x h) 34.88 x 5.18 x 5.91 ft Weight: ± 3,100 kg / 6,834 lbs
Technical Requirements	Web transport: 400V - 3Ph + N + PE - 32A UV and IR Dryers: 400V - 3Ph + N - 63A JETvarnish 3DW: 230V - 1Ph + N + E - 32A 24h/24h Water Cooling: 230V - 1Ph + N + E - 32A iFOIL W: 2 x (230V - 1Ph + N + E - 32A) Dry air compressor (oil-less): 7 bar / 102 psi - 24m3/h /14 cfm

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